supply you profits

www.kaitaimachinery.com

Dear Purchaser:

We are one of the leading manufactures in China specialized in manufacturing shot blast machine.

We can supply shot blast machine, abrasive blasting equipment, sandblasting machines, steel shot blasting, environmental protection dust removing equipment, shot blasting machine spare parts，blower and so on.

Our products have exported to more than 30 countries and regions. Our customers include Pangborn Group, Empire Systems Inc Company, Airblast BV and so on. We supply you with good quality and very competitive price. Hope to be a partner of your company!

E-catalog will be provided if needed. 

Email me or just call me directly. Thank you！

Best regards,

Viveka

Shandong kaitai shot-blasting machinery Co.,Ltd

Add: Qingyang,Zouping Town,Shandong Province China

Tel: 0543-4288882

Fax: 0543-4579617

Mail: sdkaitaialpha@163.com

Website: www.kaitaimachinery.com

shot blast

抛丸机的名称：

auto shot blasting，shot blasting machine，centrifugal shot blasting machine，shot-blasting systems，shot blast machine， shot blast cleaning machine, blast cleaning equipment，abrator,blasting machine,wheel blast equipment,wheel blasting equipment

回收系统 recovery system

叶片 vane, blade，wheel vanes

叶片包括直线与曲线两种 Wheel vanes include straight or curved

定向套 control cage, impeller case

分丸轮 impeller

叶轮 runner head, impeller

抛头 blasting wheel, impeller head

高效抛丸器：high efficiency impeller head

悬臂式高效喷丸器：High-efficiency cantilever blasting wheel

直联式高效喷丸器：High-efficiency direct-drive blasting wheel

抛头罩壳Impeller head encloser

护板 protection plate, protection liner

Endshield端护板

Roof guard plate: 顶护板

Side guard plate: 侧护板

Impeller spindle: 叶轮主轴

衬板 lining board

抛头衬板blasting wheel liner

提升机 elevator

提升带elevator belt

链斗升降机 bucket elevator

提升门 lift door

除尘器 dust collector

分离器：separator/

seperator system,：分离系统

电控系统 electrical control system

料斗 bucket

导丸管shot delivery hose pipe

滚刷 rotary brush

刮板scrape plate

漆雾滤纸 paint mist filter paper

喷嘴painting spray nozzle

限位开关 limit switch

光电开关 photo sensor

磨料自动添加系统 automatic abrasive adding system

螺旋输送器screw conveyor

电功率electric power

空气消耗量：air consumption

橡胶履带 rubber belt

装载斗 loading bucket

控制面板 control panel

dust bag 除尘袋

dust outlet：粉尘出口

the size and shape of the impeller case opening 定向套开口的尺寸和形状

counter clockwise：逆时针方向的

clockwise：顺时针方向的

rotating impeller：旋转叶轮

rotating vanes 旋转叶片

centrifugal force：离心力

centrifugal force separate： 离心力分离

centrifugal force controller：离心调整器

recovery hopper：回收漏斗

轴承座: bearing chock

漏斗：hopper

进丸管：feed spout

电流表：ammeter

过滤袋：filter bag

清理系统 cleaning system

喷涂系统painting system

漆雾处理paint mist filter

电机 motor

抛丸机配件 shot blasting machine spares, shot blasting machine spare-part

斗式提升机 bucket elevator

表面处理 surface finish

喷涂防锈底漆 anti-rust painting

喷嘴nozzle

电动葫芦electric hoist

硬度计hardness tester

布式硬度计brinell hardness tester

洛式硬度计rockwell hardness tester

疲劳试验机fatigue testing machine

显微镜microscope

金相显微镜metallographic microscope





抛丸机的种类：

Dust catcher 除尘器

Rolling Drum Shot Blasting Machine ,barrel type shot blasting machine，Rotary Drum blast machine，Roller type abrator 滚筒式抛丸清理机

Tumblast Shot Blasting Machine，tumble belt type shot blasting machine ,pedrail['pedreil] type shot blasting machine, caterpillar ['kætəpilə] type shot blasting machine,履带式抛丸清理机

Rubber caterpillar type shot blasting machine 橡胶履带式抛丸清理机

Metal caterpillar type shot blasting machine 金属履带式抛丸清理机

Car-Type Shot Blasting Machine, trolley type shot blasting machine ,台车式抛丸清理机

Hook Type Shot Blasting Machine, Hanger shot blasting machine 吊钩式抛丸清理机

Pass-through Shot Blast Cleaning Machine 通过式抛丸清理机

Double hook and Continuous Pass_through Shot Blast Machine 双钩连续通过式抛丸清理机

Turntable Shot Blasting Machine, rotary table type shot blasting machine，转台式抛丸清理机.

Steel Pre-treatment Line 钢板预处理生产线

Pendant Chain Shot Blasting Machine 吊链式抛丸清理机

Q48 Pendant Chain Step-type blasting machine 吊链步进抛丸清理机

Q38Pendant chain continuous blasting machine 吊链连续抛丸清理机

Q58Piled and released type shot blasting machine 积放式抛丸清理机

Inner and outer walls of steel pipe shot blasting machine 钢管内外壁抛丸清理机

How to maintain shot blasting equipment

Whenshot blasting equipment after installation, debugging and put into production, must be in strict accordance with the necessary maintenance process maintenance.

1.Every day is to blast guard board, leaf, impeller, directional set of pills, points wheels for the check, if has the damage replaced immediately.
2. Daily Chambers guard board for examination, have damaged should be replaced immediately
3. Every day on the seals (wearing parts) must be checked, such as damage replaced immediately
4. The regular abrators equipment all note oil place where need according to the oil, lubricati5. electrical system should be a second inspection.
5. Electrical system and all drive a weekly check three times
6.Operators should always check for cleaning effect, such as a strange stop immediately, and the shotblasting machine for overall inspection.

Shot blast cleaning machine installation and use skills

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(1) How to distinguish shot blast cleaning machine quality?

1.Its appearance is delicate, paint coating is meticulous.
2.The guard board, leaf, impeller, directional sets, points pill wheel processing is meticulous.
3.Is shot the effect, the efficiency is the desired effect.
4.Damaged a service life could meet the industry requirements.

(2)Shot blast cleaning machine installation skills
All shot blast cleaning machine in the installation process must obey the following rules:

1.The host in place: the host done when people in the weight, must achieve drawings of requirements.
2.The division a installation should be bottom-up.
3.Slide type or suspension of roller chain, shall be made by the periphery in equipment.
4.In the test run shall first part of the pilot test, the normal running again after all.

(3)The shot blast cleaning machine operation guidelines

Operators in the operating equipment process must pay attention to its electricity ark the instrument shows is normal or not.
1.All is shot into the room wearing armor personnel must eye glasses and a helmet.
2.The operator must for equipment to be checked every day. Including: lubrication part and mechanical parts.
Lubrication part such as: deceleration machine, hydraulic pressure, oil mist emulators, and bearing the chain.
Mechanical parts such as: turn a wear, wearing parts wear. Every day to wear for registration, and to change in time wearing parts.
Example: the blast vibration must immediately stop as a replacement blades.
3.Lubrication part should ensure that gas up in time.
4.Directional set to adjust and change must be.
5.Every day to check steel shot a quantity to whether enough.


(4)The shot blast cleaning machine use skills

1.In the shot blast cleaning process should as far as possible in the problem is more than a trajectory, such already can improve the efficiency and clean up the guard board can reduce wear, the growth of its service life.
2.In the workpiece can't, by increasing of the directional set should be adjusted, so that the aerosol propellant as the amount of steel shot up the aerosol propellant, so also can increase the guard board life, reduce the wear.
3.① Dust removal system should be adjusted pipe everywhere gate, make its wind power allocation is reasonable, can strengthen dedusting effect.②Should ensure that the filter out dust regularly.

Shot Blasting Machine Profile

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(1)The basic working principle of a shot blasting machine

The required number of artifacts in the cleaning chamber, the machine started, start rotating the workpiece, shot blasting start, high-speed projectile thrown by the formation of a fan beam, uniform crack down on the workpiece surface, clay, rust, oxidation of the skin and other debris rapid fall off, revealing the metal color so as to achieve the clean-up purposes. In the cleaning process, the pills scattered down the sand mixture brought together by the screw conveyor in the bottom of the hoist, hoist up to the top of the separator of the equipment, after the separation of pure projectile falls into the hopper of the splitter, for throwing The pill recycling. The shot blasting dust generated by the exhaust pipe into the dust removal system, the purification treatment, the net gas into the atmosphere.


(2)shot blasting machine, the basic structure and part of the performance
The basic structure of the shot blasting machine clean-up room, shot blasting, projectile circulatory system, dust removal system and electric control systems, etc..


(3)the cleaning chamber
Cleaning chamber welded plate box structure group, which is a workpiece to clean, to prevent the projectile flying dust spills indispensable enclosed space. Indoor all-round protection from special cast iron, the maximum extension of the life of the cleaning chamber, reducing maintenance times, improve production efficiency.


(4)Blast Wheel
The blast wheel the following main parts: the impeller and impeller disk drives, sub-pill round, directed sets of blades, motors, housings, high-chromium wear protective liner, rubber protective liner into the pill tube, floor and less shock plastic sheet.
Through the feed port into the work, abrasive throwing the head of the central throwing the head of the central throwing head rotating sub-pill round, outside the sub-pill round of directed sets, sub-pill round abrasive through the opening of the directional put send one end to the blade near the center of the polishing head. Due to the centrifugal force, the abrasive particles are accelerated along the length direction of the blade to reach the blade tip to form a fan beam hit the surface at very high speed.

High-Tech Shot Blast Cleaning Used for Casting Development

Casting is one of the basic modern mechanical manufacturing industry processes. The casting industry development symbolizes one country production power. Casting production puts forward higher demand on casting product development trend at the same time with its constant improvement of mechanism and automation level. So casting product should be of more comprehensive property, higher precision, less mechanical allowance and brighter surface. In order to cater to these demands, new casting alloy would get explored. New smelting process and equipment would emerge in accordingly.

Shot blasting machine thus emerges in this situation. It takes use of high speed revolving impeller to cast pill onto the work-piece rotating continuously in expansion cylinder and acquire the aim of cleaning work-piece. It fits for casting product below 15KG cleaning, rust removal, descaling and surface keening. Shot blasting machine realizes cleaning work-piece by fiercely casting abrasive material onto their surface depending on high speed rotating blast wheel.

The main function of hot blasting machine is as following. Firstly, make parts surface produce pressing stress which can improve their fatigue strength and anti pressing stress erosion capability. Secondly, correct on twisted thin wall parts. Thirdly, replace common cold or hot molding process to machine on large scale thin wall aluminum parts. It can not only avoid part surface residue pulling stress but acquire helpful pressing stress for parts.

Shot blasting machine process as a new casting process has its own advantages. For one thing, it is of large flexibility and strong adaptability. Flat surface, internal or external round and dysmorphism curve are all applicable for machining. For another, it is of wide adaptation range in material and processing size. Metal, leather, wood, rubber and plastic are all suitable. It shows especially unique advantage for stainless steel, titanium alloy and nickel alloy such difficult processing materials. Give the example of steel shot blasting, it is quite effective. For third, it is of low synthetic cost, simple structure, small investment and simple operation. It costs little production auxiliary time and has little requirement for worker technology. The work is safe and dependable.

With the voice of demanding energy saving and recovering natural surrounding higher and higher, ‘green casting' cry is rapidly becoming casting technology development baton. The goal is to make casting product produce lest negative impact and realize highest resource efficiency in the ‘product life circle' from design, manufacturing, package, transportation, usage to discard. It is to realize enterprise economic effect and social effect maximization. ‘Green casting' concept embodies humanization characteristic of high developing culture course and whole requirement of economy sustainable development.

Shot Blasting Machine Profile

www.kaitaimachinery.com

(1)The basic working principle of a shot blasting machine

The required number of artifacts in the cleaning chamber, the machine started, start rotating the workpiece, shot blasting start, high-speed projectile thrown by the formation of a fan beam, uniform crack down on the workpiece surface, clay, rust, oxidation of the skin and other debris rapid fall off, revealing the metal color so as to achieve the clean-up purposes. In the cleaning process, the pills scattered down the sand mixture brought together by the screw conveyor in the bottom of the hoist, hoist up to the top of the separator of the equipment, after the separation of pure projectile falls into the hopper of the splitter, for throwing The pill recycling. The shot blasting dust generated by the exhaust pipe into the dust removal system, the purification treatment, the net gas into the atmosphere.

(2)shot blasting machine, the basic structure and part of the performance
The basic structure of the shot blasting machine clean-up room, shot blasting, projectile circulatory system, dust removal system and electric control systems, etc..

(3)the cleaning chamber
Cleaning chamber welded plate box structure group, which is a workpiece to clean, to prevent the projectile flying dust spills indispensable enclosed space. Indoor all-round protection from special cast iron, the maximum extension of the life of the cleaning chamber, reducing maintenance times, improve production efficiency.

(4)Blast Wheel
The blast wheel the following main parts: the impeller and impeller disk drives, sub-pill round, directed sets of blades, motors, housings, high-chromium wear protective liner, rubber protective liner into the pill tube, floor and less shock plastic sheet.
Through the feed port into the work, abrasive throwing the head of the central throwing the head of the central throwing head rotating sub-pill round, outside the sub-pill round of directed sets, sub-pill round abrasive through the opening of the directional put send one end to the blade near the center of the polishing head. Due to the centrifugal force, the abrasive particles are accelerated along the length direction of the blade to reach the blade tip to form a fan beam hit the surface at very high speed.

Our company successfully to participate in the 7 th 2012 Chinese (shandong) international equipment manufacturing industry exposition

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March 15, I participated in the 2012 seventh held in Jinan International Convention and Exhibition Centre (Shandong), 
China International Equipment Manufacturing Exposition.
This equipment exposition organized by the People's Government of Shandong Province, China Machinery Industry 
Federation, the Economic and Information Technology Committee of Shandong Province, Shandong Province Science
and Technology Agency, Shandong ProvinceofHousing andUrban Construction Department, Shandong 
Province,transportation hall, Shandong Provincial Department of Commerce, co-host of the China international Trade 
Promotion Committee of Shandong Provincial Committee of the people's Government of Jinan City, Shandong 
Province machinery Industry Association, the agricultural Machinery Administration Bureau in Shandong Province, 
Shandong mechanical Engineering Institute, Shandong Cheng China Exhibition Co., Ltd. is the implementation of the 
contractor.

QG series efficient abrator developed scientific and technological achievements identification

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Shandong Kai-Tai is committed to efficient projectile automatically cycle crawler shot blasting machine development and application of QG series of large-diameter steel pipe outer wall of efficient blast cleaning machine developed by scientific and technological achievements identification.

Thank you for regaining my beauty

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I admited that I was unfortunate, but my misfortune also represented the race’s-- I got rust, because I am a iron casting. It’s raining in recent days, air humidity was big so that my face growed a spot gradually. Slowly, rusty spot spreaded widely until the rusty spot covered my whole body . I was not beautiful as before any longer and all the people kept me far away! I knew this was my fate, but did not think it comes so fast. From then on I spended my life in sadness and depression until I met him...

Although he has a huge size, but his mind is meticulous, he cares about my feelings much. The most important thing is that he knows what I want! Although I will endure being kept hammering painly, I am happy. I believe that light will come to my life again. At last, under his hammering again and again, my bright beauty rebacks to me! I'm so happy, I come alive! In the end I fall in love with him! I'd like to say to him: I will be with you for the rest of my life! I want to shout out your name: kaitai shot balsting machine!!!

Congratulations that Empire Systems Inc. becomes our exclusive agent in North of America.

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On 24thFebruary,2012, Chairman ofAmerican Empire Systems Inc Company—Jeff visited our company regarding shot blasting machine project, our General Manager—Wang Ruiguo and International Department Manager—Zou Wenwen have a good communication with Mr. Jeff. Jeff has a good impression for our scale and achievement, finally, after friendly negotiation, Empire Systems Inc Company becomes exclusive agent in North of America for Shandong Kaitai Shot Blasting Machinery Co., Ltd, two parties sign a contract, and Jeff will purchase 4 sets shot blasting machine for first trial order in advance.

Mechanical Derusting Methods: Shot Blasting Machine vs. Sandblasting Machines

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In the casting, storing and transporting process of metal parts, there might be a layer of oxidation scale or rust on the surface because of vibration or atmospheric corrosion. This layer has to be removed before painting or coating. Otherwise, it will affect the service life of the equipment or instrument. For derusting methods, there are manual derusting, mechanical derusting and chemical derusting. Among these derusting methods, mechanical derusting is a more widely used method.

Mechanical derusting is to throw shots (silica sand, iron shot, steel shot or glass bead) from the nozzle or high-speed running impeller to the surface of the parts by compressed air or mechanical power. This process can remove not only the rust, high temperature oxidation or old coating, but also the burr or welding slag. Mechanical derusting can help to achieve different levels of surface roughness. Appropriate surface roughness can increase the practical contact area between the metal and the coating, improve the adhesive power of coating and prolong the service life of the product.

There are mainly three kinds of mechanical derusting methods, sandblasting, shot blasting and hydro-blasting.

Sandblasting machines 

According to the different shot materials, there is shot peening and sandblasting. For cleaning of ferrous metals, the shot materials of the shot peening machine are iron shot, steel shot or glass bead. For the cleaning of non-ferrous metals, the shot materials of the shot peening machine are lead shot or brass shot.

The shot material of sandblasting is mainly silica sand. Considering the cleaning quality of the parts surface, sandblasting is able to get bright pattern and fine surface. Therefore, sandblasting is usually used in the cleaning process of the parts which have higher requirements. However, quantity of dust may be produced in the sandblasting process, which will influence the health of personnel seriously. Thus, the application of sandblasting machines is limited to some extent.

Shot Blasting

Shot blasting machine is to throw the shot from the blade of the shot blasting machine to the surface of the parts by the high speed running impeller. Shot blasting machine is widely applied for its high production efficiency and low energy consumption. Meanwhile, shot blasting machine is convenient for the realization of mechanized production. In mass production, shot blasting machine can function as part of the production line.

Hydro-blasting

Hydro-blasting, or high pressure water explosion blasting, is to remove rust or oxidation layer by the explosion of high pressure water on the surface of the parts. Compared with sandblasting, hydro-blasting will not produce any dust which may pollute the environment. For hydro-blasting, it's very important to choose clean water. Otherwise, the water may also bring pollution to the surface. In addition, this method can clean the surface perfectly, but it will not produce enough surface roughness.

These are the comparative analysis of the three main mechanical derusting methods. In the practical application, these methods should be chosen according to practical requirements and demands.

Brief Introduction about Shot blasting procedure

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Shot blasting procedure uses precisely the same strategy as sandblasting machines other than that shot pellets are utilized instead of sand. Shot blasting machine also yields distinct outcomes to sandblasting; shot pellets are heavier and more substantial, yielding a far increased kinetic power so effective it deforms the surface area it impacts against. Shot blasting approach is essentially used intended for hardening surfaces in lots of industrial segments these kinds of as plane, ship and car (wherever any type of steel sheets are used).

Shot blasting method can be used to harden the surface area against versus physical stress at the same time as to sleek out any irregularities. On account of the nature of shot blasting press, a sand blasting machine cannot be used for this process (its areas are created regarding very good press, such as sandblasting sand), a specifically developed shot blasting device is used by the shot blasting method. Shot and sand blasting machine are very similar in function and style, however.

Shot blast machine are greatly used in any industry that uses metallolurgy: car, ship, plane, arms, equipment and many others. Shot blasting procedure is essiential to production method involving steel sheets and structures.

The CEO of Pangborn Group visit to our company

On Nov. 8th, Henrik Krabsen Jensen, the CEO of Pangborn Group together with Urban Svensson, the European CEO and Min Chen, the Sales Manager, paid a study visit to our company. Wang Ruiguo, the general manager of our company, Wu Chengmin, the vice general manager, Zhou Wenwen, the manager of International Trade Department, accompanied them on a visit of our lab, exhibition hall, shot-blasting machine production shop, foundry shop, heat treatment shop, metal abrasives production shop, etc. Later, our President, Zhang Laibing, received the top managers of Pangborn Group. Henrik Krabsen Jensen showed their products video and company introduction to us and hoped to enhance cooperation and communication with our company. Finally, the top managers of both sides took photos and Henrik Krabsen Jensen also invited us to pay a visit of Pangborn Group.

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Shandong kaitai shot-blasting machinery Co.,Ltd

he CEO of AUTOMATION DR.NIX GMBH & CO.KG paid a study visit to our company and Wang Ruiguo, our general manager, Wu Chengmin, the vice general manager and Zou Wenwen, the manager of International Trade Department, showed them around our exhibition hall, the production shop of shot-blasting machine and metal abrasive production shop. After the visit, the CEO of AUTOMATION DR.NIX GMBH & CO.KG spoke highly of our company's scale and our achievements, and hoped that we can enhance cooperation and communication.

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shot blasting machine

The leadership of the company went to Japan to visit customers and technical exchanges.
On Sep. 18th, our Sales vice manager, Equipment Technical vice manager and the manager of International Trade Department paid a visit to Japan and had technical communication with the clients.
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Brazilian customers to visit our company and signed a purchase and sales contracts

On Sep. 9^th, 2011, the Brazil clients visited our factory and purchased one steel pipe inner equipment and one steel pipe outer wall equipment.
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Success of our company to participate in Germany IFA International Foundry Exhibition cum WFO (the World Foundry Organization) Forum

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From June 28 to July 2, our company attended GIFA WFO Technical Forum which was hosted by Messe Dusseldorlf every four years. It is the largest-scale international foundry exhibition which covers an area of 180,000 square meters and about 2400 exhibitors attended it. This time, over 74,000 specialists visited this exhibition.

Our company's exhibition booth covered an area of 143 square meters and we exhibited over 30 samples with more than 80 specifications, such as one QR3210 self-feeding shot-blasting machine, one 130-2.5RK impeller head, metal abrasives with 30 specifications, like steel shot, carbon steel cut wire shot, stainless steel shot and high carbon steel shot, 20 kinds of precision casting and various chemical samples. Since our company is Asian metal abrasive manufacturer with the largest output and the largest shot-blasting machine manufacturer in China, our products on show attracted many customers. Furthermore, the design style of our exhibition booth is very unique and is full of Chinese elements. We also provided small souvenirs with Chinese traditional culture which are favored by the visitors. This exhibition was very fruitful for our company and would bring short-term and long-term benefits to us.

Brief Introduction about Shot blasting procedure

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Shot blasting procedure uses precisely the same strategy as sandblasting machines other than that shot pellets are utilized instead of sand. Shot blasting machine also yields distinct outcomes to sandblasting; shot pellets are heavier and more substantial, yielding a far increased kinetic power so effective it deforms the surface area it impacts against. Shot blasting approach is essentially used intended for hardening surfaces in lots of industrial segments these kinds of as plane, ship and car (wherever any type of steel sheets are used).

Shot blasting method can be used to harden the surface area against versus physical stress at the same time as to sleek out any irregularities. On account of the nature of shot blasting press, a sand blasting machine cannot be used for this process (its areas are created regarding very good press, such as sandblasting sand), a specifically developed shot blasting device is used by the shot blasting method. Shot and sand blasting machine are very similar in function and style, however.

Shot blast machine are greatly used in any industry that uses metallolurgy: car, ship, plane, arms, equipment and many others. Shot blasting procedure is essiential to production method involving steel sheets and structures.